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- Mercruiser Repair Manual Download Free
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DOWNLOAD 1983-2007 MerCruiser - Mercury Inboard Engines, Outdrives (Out-Drives) & Sterndrive Service Repair Manuals delivered to your computer in seconds upon download. Fix your problems now! Apr 02, 2017 A download MerCruiser repair manual is a handbook that is digitally transmitted directly to your computer instantly. This repair manual, often termed “online factory service manual”, is the same book you’d buy in a store. It’s a manual that covers every aspect of maintenance and repair. On this page you can free download more than 80+ operation, owner's, maintenance manual, service and repair manuals for Mercury outboard motors in PDF. On this page you can free download more than 80+ operation, owner's, maintenance manual, service and repair manuals for Mercury outboard motors in PDF. Download Link. Mercruiser and Mercury. Mar 11, 2019 2000 mercruiser 5.7l manual MIE 350 CID service manual pdf 2002 5.7 repair manual mercury 5.7 marine engine manual 2006 need a exploded picture of a 1990 5.7l mercruiser. Jan 07, 2014 DOWNLOAD MerCruiser Engine Repair & Sterndrive Manuals 1978-2007 A download MerCruiser repair manual or owner’s service manual, generally in pdf format, is an instructional booklet supplied by the manufacture to maintain or repair the MerCruiser to factory specifications.
Service Manual Application: Mercury Mercruiser Service Manual #14 (#-14, Number 14) 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 & 2007 Alpha 1 Generations II (Gen 2, Gen II, Gen Two) Outdrive, Sterndrive (Stern Drive) Unit.
This expert text service repair manual gives complete step by step information on maintenance, repair and mechanic overhaul. This manual is highly detailed with hundreds of high quality photos, pictures and illustrations to help guide you through every repair procedure. This ebook contains all you need to know to keep your Mercury Mercruiser Sterndrive Units running right and is the only service repair manual you will need to repair and service your 1991 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 2007 Alpha One Generations 2 Sterdrive Units. It will help you understand, care for, and lower the repair and maintenance cost for your Mercury Mercruiser Outdrives (Outdrive) for a overall improved satisfaction with your ownership.
Download Instructions:
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What you get:
This is a book just like anyother paper book however this service manual is delivered straight to your computer in pdf format in just seconds. Bookmarks allow you to jump from chapter to chapter or sub chapter to make navigation a breeze. You can zoom in/out or even search the file using keywords. This is the origanil factory service manual so it does not get better than this.
CHAPTERS INCLUDE:
IMPORTANT INFORMATION
Section 1A – General Information
Section 1B – Maintenance
Section 1C – Troubleshooting
Section 1A – General Information
Section 1B – Maintenance
Section 1C – Troubleshooting
REMOVAL, INSTALLATION AND ADJUSTMENT
Section 2A – All Models
Section 2A – All Models
STERNDRIVE UNIT
Section 3A – Drive Shaft Housing
Section 3B – Gear Housing Standard Rotation
Section 3C – Gear Housing (Counter Rotation)
Section 3A – Drive Shaft Housing
Section 3B – Gear Housing Standard Rotation
Section 3C – Gear Housing (Counter Rotation)
TRANSOM ASSEMBLY
Section 4A – Service Procedures Requiring Minor Disassembly
Section 4B – Service Procedures Requiring Major Disassembly
Section 4A – Service Procedures Requiring Minor Disassembly
Section 4B – Service Procedures Requiring Major Disassembly
POWER TRIM
Section 5A – Olidyne Trim Pump
Section 5B – Trim Cylinders
Section 5C – Dual Power Trim System
Section 5A – Olidyne Trim Pump
Section 5B – Trim Cylinders
Section 5C – Dual Power Trim System
STEERING SYSTEMS
Section 6A – Power Steering
Section 6B – Manual Steering
Section 6A – Power Steering
Section 6B – Manual Steering
Below is just a small sample of topics covered in this manual, there is far to much in this manual to list everthing but covers evething you need to know to fix anything on your Mercruiser 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 24, 2005, 2006, 2007 Alpha One Gen 2 Outdrives.
How To Use This Manual
Page Numbering
Introduction
Special Product Information
Directional References
Propeller Rotation
Serial Number Locations and Engine Designation Decal
Sterndrive Unit Serial Number Location
Decal Application
Decal Removal
Instructions for Wet Application
Painting Procedures
Cleaning & Painting Aluminum Propellers & Gear Housings
Trim Pump Specifications
Valve Pressure Specifications
Maintenance Schedules
Maintenance Intervals
Gas Sterndrive
Routine Maintenance
Scheduled Maintenance
Quicksilver Maintenance Products
Lubricating Shift Cable Pivot Points
Lubricating Propeller Shaft
Lubricating Steering System
Power Steering Models
Manual Steering Models
Lubricating Tie Bar Pivot Points
Models With Control Valve Mounted On Starboard Transom Assembly
Models With Control Valve Mounted On Port Transom Assembly
Lubricating Transom and Gimbal Assembly ,Hinge Pins and Gimbal Bearing
Checking and Adding Sterndrive Oil
Models Without Drive Unit Gear Lube Monitor
Models With Gear Lube Monitor
Drive Unit Does Not Shift Into GeaR
Remote Control Shift Handle Moves
Drive Unit Does Not Shift Into
Drive Unit Shifts Hard
Drive Unit In Gear, Will Not Shift Out Of Gear
Gear Housing Noise
Drive Shaft Housing Noise
Performance Troubleshooting
Low WOT Engine Rpm
High WOT Engine Rpm
Propeller Ventilating/Cavitating
Poor Boat Performance And/Or Poor Maneuverability-Bow Too Low
Poor Boat Performance And/Or Poor Maneuverability-Bow Too High
Power Steering
Hard Steering – Helm And Cable
Hard Steering (Engine Running) – Power Steering System
Power Steering System External Fluid Leaks
Compact Hydraulic Steering
Helm Becomes Jammed During Filling
Sterndrive Unit Removal
Sterndrive Unit Installation
Remote Control Shift Cable Adjustment (Drive Unit Installed)
Troubleshooting Shift Problems
Propeller Installation
Transom Assembly Removal
Transom Assembly Installation
Trim Limit Switch
Trim Position Sender
Shift Cable
Gear Lube Monitor Kit Access Plug Locations
Alpha One Transom Assembly Exploded View
Bell Housing Components
Gimbal Housing Components
Inner Transom Plate Components
Gimbal Ring and Steering Lever Components
Component Disassembly
ALPHA ONE (GENERATION II) ACCESS PLUG DRILLING TEMPLATE
Trim Cylinder Internal Leak
Trim Cylinder Shock Piston Test
Motor and Electrical Bench Tests
110 Amp Fuse Test (Pump in Boat)
110 Amp Fuse Test (Pump Out of Boat)
20 Amp Fuse Test
Trim Pump Motor Test (In Boat)
Trim Pump Motor Test (Out of Boat)
Solenoid Test (Pump In Boat)
Solenoid Test (Pump Out of Boat)
Trim Control Panel Switch(es) Replacement
Wiring Diagrams
Dual Trim Harnesses
Electrical Box Wiring
Earlier Model Power Steering System
Right Turn
Earlier Model Power Steering System
Left Turn
Earlier Model Power Steering System
Neutral
Later Model Power Steering System
Right Turn
Later Model Power Steering System
Left Turn
Later Model Power Steering System
Neutral
Steering Helm and Cable
Manual Steering Swivel Ring
Page Numbering
Introduction
Special Product Information
Directional References
Propeller Rotation
Serial Number Locations and Engine Designation Decal
Sterndrive Unit Serial Number Location
Decal Application
Decal Removal
Instructions for Wet Application
Painting Procedures
Cleaning & Painting Aluminum Propellers & Gear Housings
Trim Pump Specifications
Valve Pressure Specifications
Maintenance Schedules
Maintenance Intervals
Gas Sterndrive
Routine Maintenance
Scheduled Maintenance
Quicksilver Maintenance Products
Lubricating Shift Cable Pivot Points
Lubricating Propeller Shaft
Lubricating Steering System
Power Steering Models
Manual Steering Models
Lubricating Tie Bar Pivot Points
Models With Control Valve Mounted On Starboard Transom Assembly
Models With Control Valve Mounted On Port Transom Assembly
Lubricating Transom and Gimbal Assembly ,Hinge Pins and Gimbal Bearing
Checking and Adding Sterndrive Oil
Models Without Drive Unit Gear Lube Monitor
Models With Gear Lube Monitor
Drive Unit Does Not Shift Into GeaR
Remote Control Shift Handle Moves
Drive Unit Does Not Shift Into
Drive Unit Shifts Hard
Drive Unit In Gear, Will Not Shift Out Of Gear
Gear Housing Noise
Drive Shaft Housing Noise
Performance Troubleshooting
Low WOT Engine Rpm
High WOT Engine Rpm
Propeller Ventilating/Cavitating
Poor Boat Performance And/Or Poor Maneuverability-Bow Too Low
Poor Boat Performance And/Or Poor Maneuverability-Bow Too High
Power Steering
Hard Steering – Helm And Cable
Hard Steering (Engine Running) – Power Steering System
Power Steering System External Fluid Leaks
Compact Hydraulic Steering
Helm Becomes Jammed During Filling
Sterndrive Unit Removal
Sterndrive Unit Installation
Remote Control Shift Cable Adjustment (Drive Unit Installed)
Troubleshooting Shift Problems
Propeller Installation
Transom Assembly Removal
Transom Assembly Installation
Trim Limit Switch
Trim Position Sender
Shift Cable
Gear Lube Monitor Kit Access Plug Locations
Alpha One Transom Assembly Exploded View
Bell Housing Components
Gimbal Housing Components
Inner Transom Plate Components
Gimbal Ring and Steering Lever Components
Component Disassembly
ALPHA ONE (GENERATION II) ACCESS PLUG DRILLING TEMPLATE
Trim Cylinder Internal Leak
Trim Cylinder Shock Piston Test
Motor and Electrical Bench Tests
110 Amp Fuse Test (Pump in Boat)
110 Amp Fuse Test (Pump Out of Boat)
20 Amp Fuse Test
Trim Pump Motor Test (In Boat)
Trim Pump Motor Test (Out of Boat)
Solenoid Test (Pump In Boat)
Solenoid Test (Pump Out of Boat)
Trim Control Panel Switch(es) Replacement
Wiring Diagrams
Dual Trim Harnesses
Electrical Box Wiring
Earlier Model Power Steering System
Right Turn
Earlier Model Power Steering System
Left Turn
Earlier Model Power Steering System
Neutral
Later Model Power Steering System
Right Turn
Later Model Power Steering System
Left Turn
Later Model Power Steering System
Neutral
Steering Helm and Cable
Manual Steering Swivel Ring
91, 92, 93, 94, 95, 96, 97, 98, 99, 00, 01, 02, 03, 04, 05, 06, 07, Workshop Manual, Service Manual, Repair Manual, Repair Guide, Handbook
90-818177-3
90-818177-3
Mercruiser GM V8 454 cid 7.4L 502 cid 8.2L Service Manual
Service Manual Application: Gen. VI Engines Sterndrive (MCM) Models: MCM 454 Mag MPI (Serial Number 0L010029 & Up), MCM 502 Mag MPI (Serial Number 0L017000 & Up). Inboard (MIE) Models: MIE 454 Mag MPI Horizon (Serial Number 0L002200 & Up), MIE 8.2L MPI (Serial Number 0L002450 & Up). L-29 Engines - Sterndrive (MCM) Model: MCM 7.4L MPI (Serial Number 0L010003 & Up). Inboard (MIE) Model: MIE 7.4L MPI (Serial Number 0L002006 & Up).
Mercury Mercruiser 496 Mag HO 8.1S Horizon HO Service Manual
Service Manual Application: Sterndrive (MCM) Models: 496 Mag HO (Serial Number 0M000000 & Up), 496 Mag (Serial Number 0M000000 & Up), Inboard (MIE) Models, 8.1S HO (Serial Number 0M000000 & Up), 8.1S Horizon (Serial Number 0M000000 & Up)
Mercury Mercruiser 4.3L MPI Alpha and Bravo Service Manual
Service Manual Application: 4.3 liter (262 cid) Sterndrive (MCM), 4.3L MPI Alpha and Bravo (Serial Number 0M300000 and Above)
1990-1997 MerCruiser Mercury 3.0L & 3.0LX Inboard Engine Manual
Service Manual Applications: 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 MerCruiser GM 3.0L 4-Cylinder Engine, 3.0L/3.0LX Inboard Engine with DDIS & EST Ignition. Models Covered In This Manual :MODEL SERIAL NUMBER MCM 3.0L OC856451 And Above, MCM 3.0L /3.0LX OC868143 And Above.
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1985-1989 Mercruiser Manual #8 Mercury Marine 4 Cylinder Engines
MODELS COVERED IN THIS MANUAL:
MCM 170 MR Serial Numbers / 6916779 to 0A475151 MCM 170 Alpha One / Serial Numbers 0A475152 to 0B434940 MCM 165 Alpha One / Serial Numbers 0B424941 to 0B774251 MCM 3.7L Alpha One / Serial Numbers0B774252 and Above MCM 190 MR / Serial Numbers 6917368 to 0A475551 MCM 190 Alpha One / Serial Numbers 0A475552 to 0B436390 MCM 180 Alpha One / Serial Numbers 0B436391 to 0B775248 MCM 3.7 Liter LX Alpha One / Serial Numbers 0B775249 and Above
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1998-2006 MerCruiser Mercury 3.0L Inboard Engine Service Manual
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Service Repair Manual Application: GM 181 cid 4-Cylinder MCM 3.0L Alpha OL01004 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 with Model Serial Number OL010042 and Above.
1998-2006 Mercury Mercruiser Manual 305 CID 5.0L 350 CID 5.7L
Service Repair Manual Year Application: 1993 1994 1995 1996 1997 305 CID (5.0L) / 350 CID (5.7L) Boat motor engine.
1985-1988 Mercruiser GM V8 ENGINES 305-350-454-482-540 CID Manual
MODELS COVERED IN THIS SERVICE MANUAL:
ENGINES 305-350-454-482-540
MCM 200 5.0L MCM 230 5.0L MCM 230 TR 5.0L MCM 260 5.7L MCM 260 TR 5.7L MCM 350 MAGNUM SRX 5.7L MCM 454 MAGNUM SRX 7.4L SRX 7.4L-H MCM 330 B/W MIE 230 MIE 260 MIE 340 5M7 SKI MCM 300 TEMPEST MCM 320 EFIMCM 370 MCM 400 MCM 420 MCM 440 MCM 460 MCM 575
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1978-1982 MerCruiser Manual Stern Drive Units MCM 120 To 260
MODELS COVERED IN THIS MANUAL: Transom Assemblies MCM 120/ 140/ 165/ 470/ 485/ 898/228/260 With Serial Numbers 4891650 To 6216686 ..... MCM 120-260 Stern Drive Units Ratio 1.98:1 - Serial Numbers - 4893635 to 6237860 / 1.84:1 - Serial Numbers - 4893835 to 6225576 / 1.65:1 - Serial Numbers - 4890460 to 6268064 / 1.50:1 - Serial Numbers - 4898730 to 6229157 1978 1979 1980 1981 1982
1
2001-2006 Mercury MerCruiser 5.0L, 5.7L, 6.2L Service Manual
1
Service Manual Applications: 2001, 2002, 2003, 2004, 2005 and 2006 Mercury MerCruiser 5.0L, 5.7L, 6.2L MPI Gasoline Multiport Injection Engine. Service Manual #31 Part Number 90-864260. Exact model application: Models Application: Sterndrive (MCM) starting with serial number OM300000 and above, 5.0L MPI Alpha and Bravo, 350 MAG MPI Alpha and Bravo, 350 MAG MPI Alpha and Bravo Horizon, MX 6.2 MPI, MX 6.2 MPI Horizon, Inboard and Dow Sports (MIE) starting with serial number OM310000, 350 MAG MPI Inboard, 350 MAG MPI Horizon Inboard, MX 6.2 MPI Inboard, MX 6.2 MPI Horizon Inboard and 350 MAG MPI Tow Sports.
1983-1990 MerCruiser R MR Alpha One & Alpha SS Sterndrive Manual
Service Manual Application: 1983, 1984, 1985, 1986, 1987, 1988, 1989, 1990 MerCruiser #6 Service Manual for Sterndrive Units R-MR-Alpha One & Alpha One SS, MC 120R/140B/185R/488R/898R/228R/260R Serieal Number - 6216687 6849289, MC 120MR/140MR/170MR/185MR/190MR/200MR/230MR/260MR/300 Tempest MR Serieal Number - 6849290 0A471374, MC Alpha One/Alpha One SS Serieal Number 0A471375 and Above.
1988-1998 MerCruiser Bravo Sterndrives Service Manual Sterndrive
Service Manual Application: 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997 & 1998 MerCruiser #11 Bravo Sterndrives, Bravo One Sterndrive Unit Serial # B664190 and Above, Bravo Two Sterndrive Unit Serial # B892613 and Above, Bravo Three Sterndrive Unit Serial # D763691 and Above, Bravo Transom Assembly (Standard) Serial # * B673048 and Above, Bravo Transom Assembly (High Performance) Serial # D796083 and Above, Bravo Transom Assembly (Magnum) Serial # K104738 and Above. Some Standard Bravo Transom Assemblies could have been converted to High Performance Transom Assemblies by use of a High Performance Gimbal Ring Kit (822374A2). Refer to Transom Assembly sections of this manual for identification information.
1991 2007 MerCruiser ALPHA 1 Gen 2 Sterndrive Service Manual
Service Manual Application: Mercury Mercruiser Service Manual #14 (#-14, Number 14) 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006 & 2007 Alpha 1 Generations II (Gen 2, Gen II, Gen Two) Outdrive, Sterndrive (Stern Drive) Unit.
Mercury Mercruiser Bravo + Sport Master Service Repair Manual
Service Manual Application: All Bravo Models (Serial Number 0M100000 and Above) + Sport Master Models (Serial Number 0M052945 and Above).
Mercury Mercruiser Bravo One,Two,Three + Transom Service Manual
Service Manual Application: Bravo One, Bravo One X, Bravo One X Diesel, (Serial Number 0M198373 and Above). Bravo One XR (Serial Number 0W240000 and Above). Bravo Two, Bravo Two X, Bravo Two X Diesel, Bravo Three, Bravo Three X, Bravo Three X Diesel (Serial Number 0M198373 and Above). Bravo Three XR (Serial Number 0W240000 and Above). Transom Standard (Serial Number 0W173658 and Above) Transom High Performance(Serial Number 0W150260 and Above)
Mercury Mercruiser D1.7L DTI Service Repair Manual
Service Manual Application: D1.7L DTI ( Serial Number OM055001 and Above)
Mercury Mercruiser In-ine Diesel D2.8L D4.2L D-Tronic Manual
Service Manual Applicaiton: Sterndrive (MCM) Models: D2.8L D-Tronic (Serial Number 0K000001 and Above), D4.2L D-Tronic (Serial Number 0K000001 and Above). Inboard (MIE) Models: D2.8L D-Tronic (Serial Number 0K000001 and Above), D4.2L D-Tronic (Serial Number 0K000001 and Above).
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1983-1993 Mercruiser Mercury GM 6-Cylinder Engines
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This manual only covers Engine Repair and does not cover stern drive unit repair or transom assembly.
MODELS COVERED IN THIS SERVICE MANUAL:
MCM 185R 229 CID (3.8L) - Serial Numbers 6289593 to 6919655
MCM 185MR 262 CID (4.3L) - Serial Numbers 6919656 to OA483580
MCM 185 Alpha One - Serial Numbers OA483581 to OB455459
MCM 175 Alpha One - Serial Numbers OB455460 to OB773242
MCM 4.3 Liter Alpha One - Serial Numbers OB773243 to OF000000
Sea Ray (Note 1) 4.3L - 2 Alpha One - Serial Numbers OB785483 to B921276
MCM 205 MR - Serial Numbers 6919687 to OA483776
MCM 205 Alpha One - Serial Numbers OA483777 to OB775129
MCM 4.3 Liter LX Alpha One - Serial Numbers OB775130 to OF000000
Sea Ray (Note 1) 4.3L - 4 Alpha One - Serial Numbers OB785981 to B922330
Note 1: Sea Ray to MerCruiser cross references are;
4.3L-2 same as MCM 4.3L
4.3L-4 same as MCM 4.3L LX
1
1985-1989 Mercruiser Mercury 4-Cylinder Engines Manual #10
MODELS COVERED IN THIS SERVICE MANUAL:
MCM 120MR - Serial Numbers 6853914 to 0A492055
MCM 120 Alpha 1 - Serial Numbers 0A492056 to 0B531853
MCM 2.5L - Serial Numbers 0C856450 and Above
MCM 140 MR - Serial Numbers 6852270 to 0A484072
MCM 140 Alpha 1 - Serial Numbers 0A484073 to 0B450800
MCM 3.0L - Serial Numbers 0C856450 and Above
Sea Ray 3.0L - Serial Numbers 0B787205 to B917530
NOTICE:
Mercruiser Service Manual Free Download
MCM 2.5L Same as MCM 120
Mercruiser Repair Manual Download Blogspot
MCM 3.0L